Absperrschieber

Product Overview

The Ceramic Knife Gate Valve is a knife gate valve that uses engineering ceramics (zirconia, alumina, silicon carbide, etc.) as the sealing pair material. It is designed only for ON‑OFF (open/close) service – not for flow regulation. Compared with conventional metal‑seated or rubber‑seated knife gate valves, the ceramic knife gate valve offers extremely high wear resistance, corrosion resistance, and high‑temperature resistance.

It is suitable for severe services such as slurry, coal slurry, ash slag, and corrosive slurries. The sharp knife‑edge gate cuts through fibers, particles, and other materials during closure, preventing clogging. The body flow path has no recesses and is lined with smooth ceramic for self‑cleaning action. The valve has flanged connections, with nominal diameters from DN50 to DN600, pressure ratings PN10/PN16 (Class 150), and a carbon steel or stainless steel body with a ceramic lining. It is widely used in automatic shut‑off systems in mining, metallurgy, power generation, chemical, and desulfurization industries.

Produktstruktur

The Ceramic Knife Gate Valve mainly consists of the dem Antrieb (EIN‑AUS‑Typ) und ceramic‑lined valve body assembly.

Antrieb (EIN‑AUS‑Typ):

1. Available in manual (handwheel), electric, pneumatic, or hydraulic.

2. Elektrischer Antrieb: Motor, Getriebe, Endlagenschalter, Drehmomentschutz, Handrad.

3. Pneumatischer Antrieb: Zylinder, Magnetventil, Endlagenschalter.

4. Alle Antriebe sind vom EIN‑AUS‑Typ – nicht zur Regelung geeignet.

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Ceramic Valve Body Assembly:

1. Gehäuse: Carbon steel (WCB) or stainless steel (CF8/CF8M) housing, with the internal flow path and critical areas lined with engineering ceramics (zirconia ZrO₂, alumina Al₂O₃, silicon carbide SiC, etc.). Flanged ends conforming to GB/T 9113, ANSI B16.5, EN 1092‑1, etc. Full‑bore flow path with no recesses.

2. Schieber: Stainless steel (304, 316, 310S) knife‑edge gate, optionally hardfaced with Stellite or chrome‑plated, mating with the ceramic seat. During closure, the gate cuts into the ceramic seat to achieve sealing.

3. Seat: One‑piece ceramic seat (zirconia or alumina), high hardness (HRA ≥ 85), wear‑resistant, corrosion‑resistant, and high‑temperature‑resistant. The seat and gate form a hard sealing pair.

4. Spindel: Edelstahl-Spindel mit Trapezgewinde, die den Schieber auf- und abbewegt.

5. Stopfbuchse: Contains PTFE or flexible graphite packing; bellows seal optional.

6. Joch: Verbindet das Gehäuse mit dem Antrieb.

The ceramic components are embedded or integrally sintered and tightly bonded to the metal housing with no risk of detachment.

Funktion

1. High‑Wear Shut‑Off: The ceramic sealing pair (seat + gate mating surfaces) has extremely high hardness (Mohs hardness 9), making it suitable for frequent open/close cycles in highly abrasive media such as slurry, coal powder, and ash slag.

2. Strong Corrosion Resistance: Ceramic materials resist acids, alkalis, salts, and chloride attack, making the valve suitable for corrosive slurries in chemical, hydrometallurgy, and seawater desulfurization applications.

3. High Temperature Capability: The ceramic seat operates stably from –40°C to +400°C (special ceramics up to +800°C).

4. Knife‑Edge Cutting: The sharp edge of the gate cuts through fibers, particles, and crystals during closure, preventing clogging.

5. Selbstreinigender Strömungsweg: The smooth ceramic lining has an extremely low friction coefficient. Media does not adhere easily, and the gate scraping against the ceramic seat provides self‑cleaning during valve operation.

6. Vollerdurchgang mit geringem Strömungswiderstand: Bei voller Öffnung befindet sich der Schieber vollständig außerhalb des Strömungswegs, was einen minimalen Druckverlust gewährleistet.

7. Zero Leakage Sealing: The precision‑lapped ceramic seat and gate achieve bidirectional zero leakage (ANSI Class VI).

8. ON‑OFF Control: Designed for fully open or fully closed operation only – not for regulation.

Arbeitsbedingungen

1. Anwendbare Medien: Slurry, coal slurry, ash slag, tailings, mud, corrosive slurries (acids, alkalis, salts), chemical slurries, desulfurization slurry, high‑temperature dust, etc.

2. Temperaturbereich: –40°C to +400°C (zirconia/alumina); special ceramics up to +800°C.

3. Druckstufe: PN10, PN16 (Class 150); höhere Druckstufen auf Anfrage.

4. Nenndurchmesser: DN50 – DN600 (2″ – 24″); größere Abmessungen auf Anfrage.

5. Installation Orientation: No strict limitation (bidirectional sealing), with vertical stem‑up recommended.

6. Typische Anwendungen:

   1. Mine tailings and concentrate slurry transport pipelines

   2. Ash and slag removal systems in coal‑fired power plants

   3. Wet flue gas desulfurization (FGD) slurry recirculation lines

   4. Chemical corrosive slurry reactor discharge

   5. Leaching and extraction slurry shut‑off in metallurgy

   6. Raw material slurry transport in ceramic and glass industries

   7. Fly ash transport in waste‑to‑energy plants

Zusammenfassung

The Ceramic Knife Gate Valve, with its extremely high wear resistance from ceramic sealing pair, strong corrosion resistance, high temperature capability, and knife‑edge cutting function, is the ideal shut‑off valve for handling highly abrasive and corrosive media in mining, power generation, chemical, and metallurgical industries. Compared with conventional metal knife gate valves, the ceramic seat can extend service life by 5 to 10 times.

Compared with rubber‑lined knife gate valves, the ceramic seat withstands high temperatures, solvents, and does not age. This valve is designed for fully open or fully closed operation only – not for flow regulation. With flanged connections, a full‑bore flow path, and optional manual or automated actuators, the Ceramic Knife Gate Valve is an indispensable durable solution for automated ON‑OFF pipeline systems handling media containing hard particles, corrosive components, or high temperatures.